Tips for correct use of saw blades

Kyocera Unimercos saw blade product lines are primarily used for sizing wood based materials such as particleboards, MDF, HPL and veneer.

 

Our precision sharpening service restore tools to “new”, therefore we offer the performance guarantee Re•New™,  which means that saw blades are handled after optimum standards.


To reach best possible result with saw blades, the handling is important. Correct saw blades must be chosen for certain applications and different tooth type and cutting speed must fit exactly to the desired situation.


Below you find recommendations for cutting speed and tooth geometry.

 

 Application (fig. 1)

Icon M/sec              Description
 

 

 

60 - 100

 

 

Soft solid wood
cut along the grain

 

 

 

 

60 - 100

 

 

Soft solid wood
crosscut

 

 

 

50 - 85  

 

 

Hard solid wood
cut along the grain  

 

 

 

 

50 - 85 

 

 

Hard solid wood
crosscut

 

 

 

60 - 100

 

 

Wood with nails 

 

 

 

50 - 80

 

 

Raw board material 

 

 

 

50 - 90 

 

 

Plywood

 

 

 

60 - 100

 

 

Board material
faced on one side

 

 

 

60 - 100

 

 

 

Board material 
faced on two sides

 

 

40 - 80

 

 

Concrete material
veneer on one side

 

 

 

40 - 80

 

 

Gas concrete

 

 

50 - 80

 

 

Plastics laminated board material

 

 

 

 

15 - 40

 

 

Plastic and acrylic 

 

 

 

30 - 60 

20 - 30

 

 

Alloyed steel 

Unalloyed steel 

 

 

 

50 - 70

 

 

Aluminium 

 

 

 

60 - 100

 

 

Printed circuit board 

 

 

 

40 - 65

 

 

Mixed and recycling material 

 

 

 

40 - 80

 

 

Veneer 

 

 

 

 

Scoring blades 

 

 

 

To obtain best performance with your saw blade we recommend following these quite simple instructions:

  • The machine must be in good condition and free of vibrations.
  • Flanges must be at least 1/3 of the saw blade diameter (fig. 1).
  • Flanges must be parallel to each other. Also, sideway tolerance must be measured by using a clock gauge.
  • Flanges and saw blade must be absolutely clean when mounted.
  • Spacers mounted in between the saw blades must be perfectly parallel and clean (fig. 2)
  • Before starting up, make sure the blade is correctly locked according to machine specifications.
  • After continuous use, remove the blade and clean flanges, spacers and the saw blade with appropriate solvents making sure to get rid of built up resin.

 

 Tooth type (fig. 2)

 

 

 

Flat

 

 

Top bevel

 

 

Hollow ground

 

 

Inverted-V /

Hollow ground

 

 

Triple chip /

Hollow ground

 

 

Flat / 

Hollow ground

 

 

 

Hollow gound with chamfer

 

 

Alternate top bevel

 

 

 

Hollow ground / 

Alternate top bevel

 

 

Triple chip / 

Flat

 

 

Alternate top bevel with chamfer

 

 

Inverted-V / 

Flat

 

 

Triple chip

 

 

Flat with chamfer

 

 

Triple chip / 

Flat with chamfer

 

 

Facet ground

 

 

Inverted-V

 

 

Group teeth

 

 

Bombastic

 

 

A lot of circumstances must be considered to maintain existing saw blades and when buying new.   

 

Do not hesitate to contact our experienced sales technicians to discuss your requirements.